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HomeMy WebLinkAboutItem 13 - Award Purchase Order Contract for Electrical Equipment Upgrades at John Garthe Water Pump Station Public Works Agency www.santa-ana.org/pw Item # 13 City of Santa Ana 20 Civic Center Plaza, Santa Ana, CA 92701 Staff Report December 2, 2025 TOPIC: Award Purchase Order for Electrical Equipment Upgrades at John Garthe Water Pump Station AGENDA TITLE Award Purchase Order Contract to B&K Electric Wholesale for Electrical Equipment, Hardware, and Related Materials for John Garthe Water Pump Station (Specification No. 25-126) (Non-General Fund) RECOMMENDED ACTION Award a purchase order contract to B&K Electric Wholesale for electrical equipment, hardware, and related materials for the John Garthe Water Pump Station for a two-year term beginning in December 2, 2025 and expiring December 1, 2027, in a total amount not to exceed $500,000. GOVERNMENT CODE §84308 APPLIES: No DISCUSSION The Public Works Agency Water Resources Division (PWA) oversees and maintains the daily operations of the City’s water and sanitary sewer systems. The water system is comprised of approximately 480 miles of water main, 21 groundwater wells, seven pump stations, 10 reservoirs with a storage capacity of 49 million gallons, four pressure regulating stations, and seven connection points to the Metropolitan Water District (MWD). The system has an average daily demand of 30 million gallons from its roughly 45,500 metered service connections. The John Garthe Pump Station is the City of Santa Ana’s largest and most critical water distribution facility, serving as a central hub for delivering safe and reliable drinking water to the community. The station operates in tandem with a 15-million-gallon reservoir and receives supply from five active groundwater wells. Through its booster pumps, the station maintains consistent pressure across the distribution system, ensuring uninterrupted service to residents and businesses citywide. However, John Garthe Pump Station’s electrical infrastructure has reached the end of its useful life, which is the length of time the infrastructure and equipment is expected to function efficiently and dependably by industry standards. As equipment ages beyond its design lifespan, performance becomes less efficient, unplanned outages occur more Electrical Equipment, Hardware, and Related Materials for Garthe Pump Station December 2, 2025 Page 2 5 4 4 6 frequently, and likelihood of complete failure increases. The existing motor control centers (MCCs), variable frequency drives (VFDs), switchgear, and control panels have reached the end of their operational life and are increasingly prone to failure, posing a significant risk to the station’s reliability. Without these upgrades, the City could potentially face service disruptions and reduced system resiliency during peak demand or emergency operating conditions. To address these critical needs, PWA is proceeding with a comprehensive electrical rehabilitation of the John Garthe Pump Station. The project scope includes demolition and removal of the existing, deteriorated electrical system, followed by the installation of new motor control centers (MCCs), variable frequency drives (VFDs), switchgear, and associated control panels. In addition, the work will also include trenching and installation of new underground conduits from the switchgear to the new Southern California Edison (SCE) transformer, as well as reconnection and integration of all existing wiring, control systems and instrumentation with the newly installed electrical equipment, to ensure full operational functionality and compliance with current standards. The project will conclude with testing, commissioning, and coordination with Southern California Edison (SCE) to verify proper operation and system performance prior to final acceptance. Installation of the new system requires electrical hardware and materials to complete the rehabilitation. This includes galvanized rigid steel conduit, PVC-coated rigid steel conduit, wire and cable, stainless steel junction boxes and troughs, conduit fittings and terminations, stainless steel hardware, operator safety devices, and other supporting installation components. Approval of this item will enable the City to obtain the specialized electrical hardware required to complete the rehabilitation of the John Garthe Pump Station. This project will enhance system reliability, reduce maintenance downtime, and extend the operational life of the facility. The electrical rehabilitation work will be performed by PWA in-house staff, who are experienced in managing and implementing electrical and control system improvements at City water facilities. Performing this work with PWA in-house staff is expected to accelerate the construction schedule by approximately six months and may result in cost savings between $500,000 to $700,000 by avoiding contractor labor and overhead expenses that would otherwise be incurred. Construction and equipment installation is scheduled to begin in December 2025, with completion anticipated by April 2026. During construction, there will be no interruption to the water services as a temporary power source will be installed to maintain continuous operation of the booster station while the electrical systems are being replaced and commissioned. This approach ensures uninterrupted water delivery to residents and businesses throughout the rehabilitation period while allowing staff to safely complete the upgrades. Ultimately, these improvements will modernize John Garthe Pump Station’s electrical backbone, enhance energy efficiency, and ensure long-term operational reliability for one of the City’s most vital water assets. This project represents a proactive approach to Electrical Equipment, Hardware, and Related Materials for Garthe Pump Station December 2, 2025 Page 3 5 4 4 6 infrastructure renewal, protecting the City’s assets, and reducing unplanned maintenance costs. Invitation for Bids (IFB) No. 25-126 was issued on October 9, 2025, on the City’s online bid management and publication system, PlanetBids. A summary of vendor participation and results is as follows: 742 Vendors notified 4 Santa Ana vendors notified 30 Vendors downloaded the bid packet 2 Responsive Bids received 0 Responsive Bids received from Santa Ana vendors Bids were opened on October 30, 2025 and evaluated (Exhibit 1). Two bids were submitted by the IFB deadline and were determined to be responsive to the specifications and met the City’s requirements. The two bids were submitted by B&K Electric Wholesale in the amount of $316,687 and Blue Angel International LLC in the amount of $403,120. The bid submitted by B&K Electric Wholesale was determined to be the lowest, responsible bid, was responsive to the specifications, and met the City’s requirements. Although the lowest bid identifies estimated quantities for the project, the final amounts of electrical conduit, wiring, equipment, and associated hardware cannot be definitively determined until trenching and installation begin. The existing underground electrical infrastructure at John Garthe Pump Station is several decades old and the exact condition and configuration of buried utilities will not be fully known until construction is underway. Additional quantities may be required to accommodate unforeseen field conditions, relocations, or modifications needed for the integration of the new electrical system. Therefore, staff recommends awarding a purchase order contract to B&K Electric Wholesale in a total amount not-to-exceed $500,000 to provide flexibility to address site- specific conditions and to avoid delays associated with additional procurement requests during construction. This approach maintains schedule certainty while ensuring the electrical rehabilitation of John Garthe Pump Station can be completed successfully and without service interruption. ENVIRONMENTAL IMPACT There is no environmental impact associated with the action. FISCAL IMPACT Funds are budgeted and available for expenditure in the following accounts for Fiscal Year 2025-26. Any remaining balances not expended at the end of the current fiscal year will be presented to City Council for approval of carryovers to Fiscal Year 2026-2027. Electrical Equipment, Hardware, and Related Materials for Garthe Pump Station December 2, 2025 Page 4 5 4 4 6 Fiscal Year Accounting Unit- Account # Fund Description Accounting Unit, Account Description Amount 2025-26 06017640- 62300 Water Water Uty Wtr Prod & Supply, Contract Services-Professional $500,000 TOTAL:$500,000 EXHIBIT(S) 1. Abstract of Bids (25-126) Submitted By: Rodolfo Rosas, P.E., Acting Executive Director – Public Works Agency Approved By: Alvaro Nuñez, City Manager EXHIBIT 1 BIDDER LOCATION TOTAL B&K Electric Wholesale City of Industry, CA $ 316,687 Blue Angel International LLC Berkeley, CA 403,120$ Electrical Equipment, Hardware, and Related Materials for Garthe Pump Station (IFB No. 25-126) ABSTRACT OF BIDS 2