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X. QUALITY ASSURANCE PROCEDURE DOCUMENTATION AND RECORDS <br />All material records of samples, tests, material releases and certificate of compliance for the <br />project shall be part of the project file to be kept in one location. These records shall be kept <br />in the City's central file office at least for three years and shall be available to be reviewed by <br />Caltrans FHWA personnel at any time. <br />Upon completion of the project, the Resident Engineer shall complete a Materials Certificate, <br />Exhibit 17-G, incorporate this Certificate in the Report of Expenditure and send both to <br />Caltrans District Director, Attention: District Local Assistant Engineer. A copy of this <br />Certificate shall be included in the construction records. All materials used in the project <br />which did not conform to the specifications must be justified and explained on the Materials <br />Certificate, including the contract change order(s) that has been executed to reconcile the <br />non-compliance. <br />XI. MINOR QUANTITIES OF CONSTRUCTION MATERIALS WITHOUT TESTING <br />• The Resident Engineer may accept minor quantities of construction materials without testing, <br />provided the following conditions are met: <br />1. The supplier has recently furnished similar materials found to be satisfactory using <br />normal testing and sampling. Visual examination indicates the material is acceptable. <br />2. A certification is by the manufacturer indicating the material is in compliance with the <br />specifications. <br />• To accept minor quantities of materials as described above, the project inspector shall submit <br />a report indicating conditions under which the materials are accepted, including quantity, <br />location where placed, certification number, visual inspection record and other relevant data. <br />This report shall be filed with other project documents. The following list suggests maximum <br />quantities of materials may be accepted without testing: <br />1. Aggregate - other than for use in Portland Cement Concrete, not to exceed 100 tons per <br />day nor more than 500 tons per project. <br />2. Bituminous Mixtures - not to exceed 50 tons per day except in major street intersections, <br />quantity shall be increased to 300 tons. Sampled at Resident Engineer's discretion if <br />project total is less than 500 tons. <br />3. Bituminous Materials - not to exceed 100 gallons per day. <br />4. Paint - not to exceed 20 gallons per project. <br />5. Masonry Items - check dimensions of products and uniformity of manufacture. <br />6. Non -Reinforced or Clay Pipes - no more than 100 linear feet. <br />City of Santa Ana Quality Assurance Program 2020 <br />Page 7 <br />